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Aerospace composites: Lightweight solutions for highest demands

The performance criteria for thermoplastics in aerospace are more stringent than in almost any other industry. Difficult requirements such as low weight, high strength and stiffness as well as chemical, thermal and environmental resistance are just as important as compliance with fire protection and FST regulations. 
With their advantageous mechanical, thermal and chemical properties, thermoplastic fibre composites are becoming increasingly important in aerospace.  Thermoplastic composites also offer the potential for cost-effective serial production.
With our comprehensive portfolio of aircraft composite materials, we offer solutions perfectly tailored to your application. 
Whether you require complex geometries, high demands on stiffness and strength or applications in the aircraft interior, as a long-standing partner of leading aerospace companies, we know exactly what the industry requires and can provide you with comprehensive support for your application.

You can reach us at [obfemailstart]YWVyb3NwYWNlQGVuc2luZ2VycGxhc3RpY3MuY29t[obfemailend] - or you can use our contact form for a quick and easy inquiry.

Aircraft composites for numerous aerospace applications

Our aerospace composites are available with the thermoplastic matrix materials PEEK, PPS, PEI and PC-FR.

  • Fibre composites with PEEK matrix are characterised above all by high stiffness and strength as well as excellent chemical and environmental resistance. PEEK fibre composites are particularly relevant for innovative applications in air taxis or drones. 
  • PPS fibre composites have similar advantageous mechanical properties to PEEK and are equally resistant to chemicals and weathering. PPS composites are an economical alternative to PEEK in some applications. We will be happy to advise you individually on the selection of suitable materials.
  • PEI and PC-FR - ideal for aircraft interiors
    Both materials have very good mechanical properties and also meet the FAR regulations for fire protection and FST (flame/smoke/toxicity) specifications. While PEI is already an established material, we offer PC-FR, an aerospace composite specifically designed for aircraft interior applications, which is an economically attractive alternative to PEI for many applications. 

TECATEC PEI GF50 S296 CP/IP/OS FR V01 natural

TECATEC PEI GF50 S296 natural has a high fracture toughness and high mechanical strength. Valued for its appealing surface, it is perfectly suited for use in means of transport.

TECATEC PC GF50 S296 CP/IP/OS FR V01 natural

With TECATEC PC GF50 S296 FR natural, Ensinger offers a glass-fibre reinforced polycarbonate composite material with flame-retardant properties.

TECATEC PPS CF50 T200 CP/IP/OS V01 natural

This PPS CF50-composite is characterised by its very high strength and rigidity even at high temperatures as well as its elasticity, strength and dimensional stability.

Benefits of aircraft composite materials

Low weight, high strength and stiffness make thermoplastic fibre composites a natural fit for demanding aerospace applications. Unlike thermoset composites, they can be reprocessed at end of life, for example through grinding and re-granulating. From passenger aircraft to drones, air taxis and space applications, thermoplastic composites serve structural, semi-structural and interior parts alike.

Beyond their mechanical, thermal and chemical performance, these materials offer exceptional design freedom in shape and fibre orientation, enabling complex geometries and highly individual structures that would be difficult to achieve with other materials. Benefit from:

  • High resistance to chemicals, environmental and temperature impacts
  • High flexibility in shape, structure and application
  • Customised support and assistance in process development, from the selection of the material used to the component itself
  • Ability to manufacture complex components in high volumes, also in combination with manufacturing techniques such as injection molding (overmoulding)

Composites in aerospace applications

  • Clamps
  • Clips
  • Interior parts
  • Fasteners
  • Wing lugs