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CNC machining of plastics

Precision Machined Plastic Parts from Ensinger

CNC machining of plastics is a method used to manufacture complex plastic components for prototypes, small batches and mass production. Ensinger has decades of experience in plastic machining. Since carrying out its first machining operation in 1980, the company has built up extensive expertise in the machining of engineering and high-temperature plastics. This results in CNC parts with high dimensional accuracy, reproducible quality and a design tailored to the material and application. These include, for example, implants made from PEEK Optima®.

This knowledge forms the basis for the production of sophisticated CNC parts across various industries. Material knowledge, engineering and manufacturing are closely interlinked, creating the foundation for cost-effective and functionally reliable machining solutions.


One-Stop shop for machined parts

As a One-Stop Shop partner, Ensinger offers far more than just machining of CNC plastic parts. Within the Ensinger Group, a range of material and manufacturing expertise works in tandem. Starting with polyamide castings, composites, sintered plastics, PI powder and compounds, a variety of material and processing pathways are created. This results in intermediate products such as stock shapes and injection moulded blanks, which serve as the starting point for CNC machining. 

Plastic machining is therefore not viewed in isolation, but as part of a broader solution. This allows the material selection, the intermediate product and the machining process for CNC plastic parts to be optimally coordinated.

Why Machined Parts from Ensinger

What other services does Ensinger offer?

At Ensinger, you receive everything you need for your machining application from a single source. In addition to our CNC machining processes, we support you in selecting the right material and offer upstream and downstream services tailored to your specific application. Read more about our services here.

What other services does Ensinger offer?

At Ensinger, you receive everything you need for your machining application from a single source. In addition to our CNC machining processes, we support you in selecting the right material and offer upstream and downstream services tailored to your specific application. Read more about our services here.

How does Ensinger ensure quality and process reliability in CNC machining?

Quality in CNC machining requires a controlled and traceable process chain. That is why batch traceability is a fundamental part of production at Ensinger. Documentation covers the entire process, from raw materials to the finished component, ensuring transparency and reliability at every stage. In addition, there are extensive testing and measurement procedures, including traditional gauges, tactile coordinate measuring machines and optical measuring systems.

To ensure constant monitoring of the manufacturing process, our qualified specialist staff carry out thorough in-process self-inspections. This allows the quality of the products to be continuously checked and ensured during the manufacturing process. Visual inspections during and after machining can also be carried out under a microscope to rule out even the smallest damage or material defects.

In addition, we carry out special functional tests (such as leak testing) or checks on non-visible factors on request. In laboratory tests, products can, for example, be tested for cytotoxicity, TOC, THC or bioburden.

What certifications and qualifications does Ensinger offer?

Many applications in plastics machining place high demands on documentation, quality assurance and standard-compliant processes. Ensinger meets these requirements through a structured quality management system and the relevant certifications. 


THE FULL ENSINGER MACHINING RANGE

Calculate and order CNC plastic parts

Depending on your requirements, Ensinger offers various options for producing CNC plastic parts. In addition to turned and milled parts, we offer a range of other related techniques and processes. For more complex requirements, we provide bespoke technical advice on material selection, geometry optimisation and production-oriented design.

CNC-machined plastic prototype

At Ensinger, we manufacture CNC prototypes, from the initial feasibility study right through to the finished, ready-to-use component. We tailor the choice of materials and machining strategy to the geometry, tolerances and intended application. This ensures you receive prototypes that can be reliably used for testing, assembly trials and further design development.

Material Advice

Machining materials place very different demands on the manufacturing process, depending on the specific plastic. Ensinger supports you in selecting the right material for your machined plastic part, ranging from easily machinable high-performance plastics such as PEEK, PPS or PEI to more demanding materials such as PE, PA or PTFE. Drawing on decades of experience in machining and materials, we recommend the most suitable material for your application and supply a wide range of standard, engineering and high-performance plastics.

CAD/CAM programming

As part of our CNC services, we offer professional CAD/CAM programming for complex component geometries. Our technicians create precise CNC programmes and define the machining strategy during the pre-production planning stage – including appropriate tool and process planning and, where necessary, programme verification and simulation. In addition, we design and manufacture suitable clamping fixtures or assist with clamping fixture planning to ensure that clamping and the machining process are reproducible and reliable. This reduces set-up times on the machine, ensures more stable production and minimises downtime in a targeted manner.

Ensinger Machined Parts: Well versed in many industries

Thanks to our exemplary vertical range of manufacture, we offer numerous solutions from development to series products for a wide range of industries. This is one of the reasons why numerous companies have trusted us as a partner for many years.


OUR MACHINING LOCATIONS

Ensinger operates internationally in the field of CNC machining of plastics, combining a global presence with technical proximity to our customers. Our sites bring together materials expertise, manufacturing experience and precision machining technology for prototypes, small batches and series production. This enables us to create reliable structures for customer-focused support and stable delivery capabilities across various markets.

Germany

All locations

  • Germany, Cham
  • USA, Huntersville
  • France, Beynost
  • UK, Bridgewater
  • UK, Tonyrefail
  • Poland, Dobra
  • Czech Republic, Dobřany
  • China, Shanghai