Simultaneous injection molding engineering

Aligned from the start

Selecting the right plastic can significantly enhance the performance of a final product.
This is why material development, product engineering and process engineering work closely together in product development.
Our interdisciplinary approach ensures that material selection, part design, and manufacturing strategies are coordinated from the very beginning. The result is a holistic development concept that meets both technical and economic requirements.
From application support and assistance in material and product development to manufacturability analysis, we incorporate over 50 years of experience in injection molding. This includes the latest insights in material development, combined with in-depth know-how in product engineering and process engineering.
The outcome: solutions that are not only high-performing and innovative but also efficient and reliable to produce – from the first idea to full-scale production.

Efficient Project Management – Driving Success Together

Rising demands for quality, performance, and cost-efficiency require a structured and customer-focused approach to project management. At Ensinger, we see ourselves not just as a supplier, but as a development partner – working side by side with our customers to bring innovative plastic solutions to market reliably and efficiently.
We rely on a well-established, integrated process for product development and introduction that starts in the early concept phase. Each customer project is assigned to a dedicated, interdisciplinary team, led by an experienced project manager. This manager acts as the central point of contact throughout the entire program and coordinates all activities – from material selection and tool design to final production approval.
This enables us to deliver tailored, economically viable, and production-ready solutions that meet the exact requirements of your application.

Modelling and simulation

Customer requirements are the starting point for all product development activities. Concepts, problem-solving approaches and feasibility studies are developed. CAD systems (e.g. CATIA V5) are used to produce drawings and data are created. Using FEM (Finite Element Method) strength calculations and state-of-the-art Moldflow simulation, the component and the tool can be optimally designed at an early stage of development.
In addition, we take important sustainability aspects into account as early as the development phase of the component. In addition to optimizing the use of materials, we also offer calculations of the CO₂ footprint and the CO₂ savings of the injection molded product in its application.

Mold & Tooling Transfer – Smooth Transitions, Secure Production

Transferring molds is a smart way to reduce costs, minimize risk, and stabilize your supply chain. Ensinger offers reliable mold and tooling transfer services that ensure a smooth and efficient transition – whether from in-house facilities or external partners.
With decades of experience, we manage every step professionally: from onboarding and process validation to ramp-up. Thanks to our strong planning, clear communication, and engineering expertise, we minimize downtime and keep your production on track.

Injection Molding Expertise – Tailored Solutions for Every Requirement

Whether ultra-thin or large-scale – Ensinger covers the full range of technical injection molding and offers specialized solutions for diverse component needs:

Thin-Wall Molding
For parts with extremely thin walls – commonly used in automotive or medical applications – material selection, tool design, and process control are critical. With high injection speeds and shorter cycle times due to reduced cooling phases, we produce lightweight, precise, and repeatable components that meet the highest standards.

Large-Part Molding
When it comes to large-scale components, Ensinger is equally well equipped. With machines and tools designed for high-volume parts, we deliver robust and efficient solutions with consistently high quality.